Oil leak turned into oil cooler replacement

My car started leaking oil so I took it to the KIA dealership. They told me that the oil pan seal needed replacement. I took the car in yesterday for fix Oil Pan and get my coolant flushed. When they called me back, they found the oil pan was not the culprit leaking. The oil cooler was leaking. My question is how long does the oil cooler last? Is it a wear part and need to be replaced several times throughout the life span of the car? Please advise.

My car has 71000 miles.
My car has an automatic transmission.

Experienced mechanics share their insights in answering this question :
Hi there. There are two types of oil coolers on many cars, the engine oil cooler and the transmission oil cooler. It’s not a part that typically wears out frequently, however, sometimes leaks can develop due to being hit by an object or seals and gaskets failing.

As far as how long an oil cooler will last, that’s hard to answer due to the fact that it’s a mechanical part that can fail for many reasons that simply can’t be predicted. However, if it were to happen again, one of our local ASE certified mechanics can complete the oil cooler replacement for you.

How to Identify and Fix Common car Problems ?

Our sources include academic articles, blog posts, and personal essays from experienced mechanics :

The national cost for an engine oil cooler replacement in 2023 is between $145 and $900 with an average of $550.
If an oil cooler leaks, the loss of oil can cause significant damage to the pumps, compressors and motors. High oil & grease water discharge test results can be caused by oil contamination. In some cases, air quality issues can also occur.
Under the 2021 recall, Kia dealerships will replace the oil pan free of charge; however, this repair likely will not address the entire problem. While the replacement oil pan includes magnets to prevent additional particulates from entering the pump, the pump itself does not get addressed.
Here are some of the things that you may notice when your oil cooler is in need of being replaced: The engine is losing power. The engine is misfiring due to oil getting in the cylinders. There is a rise in the engine temperature.
The Industry Standard for repairing old, leaking oil coolers used to be epoxy applied directly to the area of the leak (although at Pacific Oil Cooler Service, Inc., we have never used epoxy to repair a leaking oil cooler – we perform all repairs using only an appropriate Inert-Gas type weld).
Because the oil cooler is buried under the intake manifold, turbocharger and oil filter housing, the typical labor time to replace a failed cooler with a factory replacement is about 8 hours. Typical diesel shop labor rates can vary and planning for around $150/hr is a good place to start.
When an oil cooler fails, it can force all the coolant out of the engine and raise the risk of an overheated engine, which may lead to possible engine damage.
Yes , you can bypass the The oil cooler but I won`t Recommend it. Many cars and engines are not equipped with oil coolers and under light use probably not a issue but in heavy vehicles and commercial driving conditions a oil cooler is a benefit to extend oil and engine life .
The most common reasons a Kia Optima is leaking oil are oil system component failure and leaking engine gaskets.
Affected models include the 2019–2023 Santa Fe, 2022–2023 Santa Cruz, and 2022–2023 Kia Carnival.
Common signs include oil or coolant leaking from the oil cooler, oil getting in the cooling system, and coolant getting in the oil.
The oil cooler gasket plays a vital role in the engine oil cooler. If your oil leaks before it can perform its job, it may cause your engine to become flammable, seize, and destroy the parts in your engine. This article will let you know how to choose the right gaskets.
If enough coolant leaks from the radiator or oil cooler, it can result in engine overheating problems and mechanical component failure, so get it checked out as soon as possible!
Lastly, like any gasket in your car, it can deteriorate over time. Excessive heat, dirty oil or vibrations can ruin your oil cooler gasket and cause leaks here as well.
Technically, you should only need to put back the amount of oil that is lost from the filter. Oil is pumped thru the filter and OEM cooler and is higher that the oil in the pan.
LEAKS. As you might expect, when the oil cooler gasket begins to wear out or fail, it can cause oil to leak from your engine. It`s important to periodically look beneath your car to inspect for leaking fluid so that the issue can be diagnosed sooner than later.
If the oil cooler leaks, the main symptom is oil in the coolant. This can cause many people to think that the head gasket is blown. However, a blown head gasket usually affects the engine`s performance. If the oil cooler leaks, the engine will still perform normally.
How Much Does It Cost To Fix The Leak? As motor oil leakage is a serious issue, the service price is around $85-$155, but can increase depending on what`s wrong. Plus, there`s an added labor cost between $70 and $1120.
The high rate is due to the many different sources of an oil leak and the location of the leak. Also, the type of car you drive has an important impact on engine oil leak repair costs. Labor costs will be additional, and various little seals on top can cost anywhere between $10 and $30.
An oil leak repair cost may be around $300 to $500, including the labor charge if you need to replace only the valve cover gasket. If you have to replace the entire valve cover unit, including the gasket, the cost can be up to $1,000 or more depending on the brand and model of your car.

Relevant Questions and Answers :

the most relevant questions and answers related to your specific issue

Oil leak turned into oil cooler replacement
ANSWER : Hi there. There are two types of oil coolers on many cars, the engine oil cooler and the transmission oil cooler. It’s not a part that typically wears out frequently, however, sometimes leaks can develop due to being hit by an object or seals and gaskets failing.

As far as how long an oil cooler will last, that’s hard to answer due to the fact that it’s a mechanical part that can fail for many reasons that simply can’t be predicted. However, if it were to happen again, one of our local ASE certified mechanics can complete the oil cooler replacement for you.

Are thse current and relevant prices for this service, and how long does it take? REPLACE AUX VACUUM PUMP (OIL LEAKING FROM A
ANSWER : Hi there. It really depends on who provided you with this diagnosis as to how long the repairs would take to complete. In regards to not including the seals listed at the bottom, this is not advised. The seals protect the components from leaking and will also reduce the potential of overheating on your vehicle.

Oil was leaking, put in over 4 qts of oil and oil leak stopper. White smoke coming tailpipe,engine shakes, car dies. Oil leaking.
ANSWER : Oil additives are not recommended by any vehicle manufacturer for any reason. Additives that purport to resolve oil leaks are useless, a waste of your money, and may result in engine damage. Every vehicle manufacturer strongly recommends against use of these materials. There is only one recommended and approved repair strategy when it comes to oil leaks: fix the leak.

You can only add the manufacturer specified amount of oil to an engine. If you add too much oil, or too little oil, that will cause engine damage. You should check the engine oil dipstick to determine if there is presently too much oil in the engine. If there is too much, the excess will have to be removed to prevent engine damage.

The leak that you are referring to can be repaired if you request an oil leak diagnostic. If you have further questions or concerns as you decide what to do, do not hesitate to re-contact YourMechanic because we want you to make the most of your repair dollars and help you get the best possible results.

Are these oil leak problems related?
ANSWER : If the oil filter housing is integral to the oil cooler, or the housing had to be removed to service the cooler, a professional mechanic with knowledge of the limited service life of rubber seals would have absolutely (guaranteed) replaced the filter housing gasket that you are now belatedly finding leaks. However, if the leaking gasket is in an assembly that was not touched, or is not part of the cooler, they might be on reasonable grounds to have not fooled with it. These cooler configurations vary (from Mercedes Benz model to model) so, having the advice I just gave, you can just simply ask them what configuration you have and go from there. The bottom line is, if indeed, the gasket that is presently leaking was "right in front of them" while they did the warranty work, it should have been replaced simply as a matter of course. Indeed, the weak link on modern engines has become gaskets and seals. The engine will mechanically far outlast the gasket and seals but the problem is to replace all of them (once they all leak) you have to literally take the engine out of the car and take it apart just to put all new seals in. Please let us know how we can help further on this issue.

lost all oil pressure, replaced the oil pump, low oil sensor, oil pressure sensor, oil pan gasket,
ANSWER : The fuel pump will not stay on if you loose oil pressure. This is why it is shutting off. The loss of oil pressure may be from bad crankshaft bearings or camshaft bearings. The engine oil pan should be removed and the oil pump needs to be checked to ensure that you put in the pick up tube seal to the pump and connected the pump to the block. Then remove at least one main bearing cap and inspect the bearings for excessive wear and crankshaft damage. If you need some help with this, consider YourMechanic, as a certified technician can help diagnose the issue with your oil pressure firsthand and help you fix it accordingly.

My car is leaking oil i got an oil change for it last month but it is still leaking oil what will cause my car to leak oil ?
ANSWER : Most older cars have oil leaks. Sealing technology has just not kept up with mechanical improvements to engines so much so that leaks often kill engines rather than mechanical problems. So, it is not unexpected at all to have an, indeed many, oil leaks on a 23 year old car. Oil leaks vary hugely in terms of severity and priority of repair. Oil leaking onto a hot engine manifold is the worst case (the oil can start a fire; at best, you are left breathing oil fumes in the cabin, as the oil burns off of the manifold) while de minimus seepage of oil at the oil drain plug or oil pan gasket, while annoying and messy, if limited enough is not an emergency. Some leaks are easy to repair, while others literally require the engine to be removed just to get physical access to all the leak points. In your circumstance, if you smell burning oil, oil is probably leaking onto a hot engine part such as the exhaust manifold. A certified Mechanic, dispatched by YourMechanic right to your location, can perform an oil leak diagnostic and then let you know of your repair options and costs.

As far as the check engine light, that is not related to the oil leak(s). If you request a check engine light diagnostic, a certified mechanic from YourMechanic would use a code scanner to retrieve the specific diagnostic trouble code(s) from your car’s PCM that have caused the check engine light to illuminate. Using those codes, the appropriate individual vehicle components or sub-systems (often a sensor, circuit, and the like) are then carefully tested, based on specifications set forth in your car’s Factory Service Manual, to pinpoint the cause of the fault or the reason why the check engine light has illuminated. Once the faulty part or component is identified, it is explained to your satisfaction and the mechanic will let you know of the cost to repair. If you have further questions or concerns, do not hesitate to re-contact YourMechanic as we are always here to help you.

Just noticed a huge oil leak trailing my car. It seems to be coming from below the engine. I recently had my oil changed a month
ANSWER : You might have a problem with the oil filter leaking when you rev the engine and increase the oil pressure. This can be from a collapsed oil filter media or excessive oil pressure from the engine. I recommend having the oil and filter replaced using a good quality filter and have the oil leak verified to be from the filter. Make sure to not run the engine low on oil. If you are finding you do not want to drive with the leak, a mobile technician from YourMechanic can come to your home or office, and replace both your filter, and oil.

Oil still leaking after I changed oil filter
ANSWER : Unless there is an imperfection (e.g., serious pitting or irregularities) on the engine mounting base for the filter gasket, the leak is probably not at the filter. There are other adjacent potential leak spots such as the oil pan gasket, oil pressure sending unit and so forth. If the leak is significant at all, merely thoroughly cleaning the suspect area and running the engine while looking for the leak should be sufficient. If you still can’t find the leak origin, a UV visible dye can be added to the engine oil which will then make the leak point visible using a detection light. If you want these steps performed by a certified Mechanic, dispatched by YourMechanic right to your location, please request an oil leak diagnostic and the responding certified mechanic will get this taken care of for you. If you have further questions or concerns, do not hesitate to re-contact YourMechanic as we are always here to help you.